Metal Production Services

StampingWire EDMTool & Die

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Stamping

Stamping Capabilities

  • Servo-press technology
  • Progressive die
  • Compound die
  • Deep draw
  • High speed
  • Riveting
  • Vibratory tumbling
  • Rotary tumbling
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Client Stamping Success Story

A client came to Qualtek needing to produce an affordable and single-use part for a medical device. To complete the project, the stamping required complicated metal forming and shaping. This was developed and accomplished at Qualtek in a progressive die that utilized advanced CAD features.

After stamping, this part required special finishing. The unique advantage of working with Qualtek is that the client could solve tool and die, stamping, and finishing problems in one location. Click here to read about the finishing solution.

Metal Stamping Processes

Cost-effective Quality Control

Qualtek utilizes Zontec SPC software with direct gauge input to monitor quality tolerance adherence in production.

STAMPING Specifications Sheet

Stamping
Press Equipment
  • AIDA Servo (2)
  • COE Servo Feed Line
  • Tangent Hydraulic (2)
  • Sutherland — SEYI Mechanical
  • Komatsu Mechanical
  • Niagara Mechanical
Metal Types
  • Low Carbon Steel
  • Stainless Steels
  • Hardened Spring Steel
  • Aluminum
  • Copper
  • Brass
Stamping Tolerance
  • 1/- 0.002 on servo presses
Gauge Range
  • .002 up to .25

Wire EDM

Wire EDM Capabilities

  • Prototype or production runs
  • Tapers, Angles, and Transitions
  • Fine Wire EDM
  • EDM Hole Drilling
  • 5 Axis

Wire EDM Process

Wire EDM Specifications Sheet

Wire EDM
Applications
  • Prototype
  • Production Runs
  • Tool and Die
Materials
  • Stainless Steel
  • Titanium
  • Carbon Steel
  • Bronze
  • Aluminum
Precise Cut Title
  • Tolerances to .0002" and surface finishes of 24 µin
  • Fine Wire EDM – .004" ø Wire
  • EDM Hole Drilling – 0.027 – 0.118"

Vertical Integration of Metal Manufacturing

Multiple metal manufacturing processes at a single site is valuable to customers. ~ Chris Fagnant

Tool & Die

Tool & Die Capabilities

  • CAD Design
  • Die Build
  • Only US Department of Labor registered Tool and Die Apprenticeship Program in Colorado
  • 2 Journeyman and 1 Apprentice employed
Die for laryngoscope
Die for laryngoscope

Tool & Die Specifications Sheet

Tool & Die
Applications
  • Press-Fit Terminal
  • Custom Stamping
  • Power Terminal
Materials
  • Carbide(CD650,V3,KD20)
  • ASP-23
  • S55C-45#55
  • ASP-23
Die Types
  • Forming Dies
  • High Speed Steel Dies
  • Precision Progressive Stamping Dies
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